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Building B, No. 20, 606 Nanmei Road, Xiner Community, Xinqiao Street, Bao'an District, Shenzhen
| Alloy Grade | Cutting Speed | Recommended Parts | Cost Factor |
|---|---|---|---|
| 6061 | 250-350 m/min | Enclosures/Brackets | 1.0 (Baseline) |
| 7075 | 150-250 m/min | Aerospace Structures | 2.3x |
Drone Frame Case Study: Achieved <0.05mm deformation on 0.8mm thin walls through fixture optimization
Aluminum alloy deformation during CNC machining presents significant challenges to precision manufacturing. With over 20 years of CNC engineering experience, we've identified the core issues:
Uneven temperature distribution during high-speed machining causes material expansion and contraction, leading to warping.
Internal stresses from raw material processing are released during machining, resulting in dimensional instability.
Excessive or uneven clamping pressure distorts thin-walled and complex geometries.
2023 Market Value
With Our Solutions
Reduction Achieved
Liquid nitrogen cooling minimizes thermal gradients during high-speed operations.
Pressure-sensitive fixtures distribute clamping forces evenly across complex geometries.
Pre-machining thermal treatments stabilize material properties.
Comprehensive testing of alloy composition, residual stress levels, and thermal properties.
FEA analysis predicting deformation vectors under machining conditions.
Adaptive cutting strategies minimizing thermal buildup and directional stress.
Laser measurement systems providing real-time dimensional feedback.
Wing ribs, engine mounts, and structural elements with critical tolerance requirements.
Thin-walled enclosures requiring EMI shielding and thermal management.
Lightweight chassis components and suspension systems.
Optimizing machining parameters for aluminum alloys requires understanding their unique properties:
Our proprietary vibration-dampening toolholders reduce chatter by 72% in thin-wall machining applications.
Leverage our 60+ years of combined expertise in CNC engineering, manufacturing optimization, and global industrial solutions.
Request Technical ConsultationWe regularly machine 0.5mm walls in 6061 with ±0.03mm tolerance using our proprietary stabilization methods.
Our stress mapping protocol identifies high-tension zones, allowing for strategic machining sequences that balance material removal.
Yes, 85% of our deformation control systems integrate with standard 3-5 axis CNC machines without hardware modifications.
Building B, No. 20, 606 Nanmei Road, Xiner Community, Xinqiao Street, Bao'an District, Shenzhen
