Custom 5-Axis CNC Machining Services

Custom 5‑axis CNC machining service, typical delivery of prototypes within one week, fastest turnaround in just three days. Certified to ISO 9001:2015 and ISO 13485. Tolerances down to ±0.01 mm; for higher requirements please advise our engineers.

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Online 5-Axis Machining Services

Our 5-Axis CNC Machining Services

Comprehensive 5-axis machining solutions for complex part manufacturing

CNC Prototype Manufacturing

CNC Prototyping

Rapid prototyping services for product development and research applications with quick turnaround times.

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Complex Parts machining

Complex Geometries

Manufacturing of intricate parts with complex surfaces, contours, and tight tolerance requirements.

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Custom Parts Machining

Custom Solutions

Bespoke machining services tailored to your specific requirements and challenging applications.

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Five-Axis CNC Machining Capabilities

understanding different machining processes is essential to correctly choose the right five-axis machining solution

3+2 Axis Machining

3+2 axis machining, also known as five-axis positioning machining, refers to a process where the machine performs operations along three linear axes (X, Y, Z) while using two rotary axes (usually A, B, or C) to position the workpiece. The workpiece remains stationary during cutting, and the tool moves along the three linear axes to complete the machining. This process is suitable for step-by-step machining of complex angled surfaces or multi-faceted parts, offering high positioning accuracy and simplified fixture design.

Applications of 3+2 Axis CNC Machining Parts
Applications of Five-Axis Simultaneous Machining Parts

Five-Axis Simultaneous Machining

Five-axis simultaneous machining involves the coordinated movement of three linear axes and two rotary axes simultaneously. The tool can approach the workpiece surface from almost any angle, enabling continuous machining of complex surfaces and angled holes. This process allows multi-sided machining in a single setup, significantly improving machining efficiency and reducing errors caused by repeated repositioning.

Our Processing Parameters

Category Parameter Description
Precision tolerances ±0.01 mm (±0.0004 in) High-precision capability for demanding parts
Maximum Machining Size 1500 × 800 × 600 mm Suitable for medium to large workpieces
Surface Roughness Ra ≥ 125 μin Produces smooth, high-quality surfaces
Inspection Equipment Coordinate Measuring Machine (CMM), Laser Scanner Ensures dimensional and geometric accuracy
Production Capacity 20+ Five-Axis Machining Centers Supports rapid delivery for prototypes and production orders

Surface Treatment

Rapid Model provide nine types of surface treatment methods.

Sandblasting

Characteristics: High-speed abrasive particles are blasted onto the surface to remove rust, oxide layers, old coatings, and contaminants.

Polishing

Characteristics: Mechanical friction removes surface irregularities, resulting in a smooth and shiny finish.

Deburring

Characteristics: Removal of burrs, sharp edges, or flash generated during machining.

Anodizing

Characteristics: Electrochemical process that forms an oxide layer on aluminum or aluminum alloys.

Electroplating

Characteristics: Deposition of a metal layer such as nickel, chromium, or zinc on the surface through electrolysis.

Chemical Treatment

Characteristics: Use of chemical solutions to perform passivation, degreasing, phosphating, etc., on metal surfaces.

Coating

Characteristics: Application of protective or decorative layers by spraying, dipping, brushing, etc.

Hardening Treatment

Characteristics: Physical or chemical methods to increase surface hardness of materials.

Heat Treatment

Characteristics: Heating, holding, and cooling processes to alter the internal structure of metals.

5-Axis CNC Machining Materials

Materials Provided by Rapid Model

Aluminum Bronze / Brass Titanium Plastics Steel / Titanium
Aluminum 6061-T6 Copper C110 Titanium Alloys (Grade 2) ABS Stainless Steel 303 304 316 17-4PH
Aluminum 7075 & 7075-T6 Brass 3604 Titanium Alloys (Grade 5) POM Alloy Steel 4140 1045 S50C
Aluminum 2024-T3 Nylon Tool Steel D2 H13 P20 O1
Aluminum 5083 PTFE PC
PEI / Ultem

Quality Assurance

At Rapid Model,Our comprehensive quality management system includes First Article Inspection (FAI), process validation, and final inspection using advanced metrology equipment.

Our quality control capabilities include:

ISO 9001:2015 Certified
AS9100D Aerospace
ITAR Registered
CMM Inspection
Surface Roughness Analysis
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Five-axis machining center

Five-Axis CNC Milling

5-axis CNC Milling is an advanced CNC machining technology where, in addition to the three linear axes (X, Y, Z), the milling machine is equipped with two extra rotary axes (commonly referred to as the A and B axes, or A and C axes). This allows the cutting tool to machine the workpiece from almost any angle.

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Our 5-Axis Machining Center

Our 5-axis machining center offers high-precision processing, capable of handling complex geometries with excellent accuracy and consistency.

Equipped with advanced technology and automation, it significantly reduces production cycles and lowers costs.

We support the machining of various materials, including metals and engineering plastics, meeting the precise requirements of industries such as aerospace, automotive, and medical.

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5-axis machining center.jpg

Price Of 5-Axis CNC Machined Parts.

Finding CNC 5-axis machining solutions that satisfy customers.

High-precision CNC machining requires higher technical requirements, equipment, and materials, and usually demands more manual intervention and stricter quality control. All these factors contribute to higher costs, thus increasing the price.

At Rapid Model, we understand that price and quality are crucial factors that directly affect the progress of our clients' projects. Therefore, we are always striving to achieve results that satisfy our clients.

We offer factory prices to give back to our clients, while ensuring high-quality products. We are continuously innovating towards the direction of achieving both affordable prices and excellent quality.

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CMM measurement

Benefits of 5-Axis CNC Machining

Rapid Model's advanced 5-axis machining technology meets the demands of precision CNC parts manufacturing and delivers outstanding results.

5-axis CNC machining offers significant advantages in precision and complexity, allowing for the creation of intricate organic geometries that traditional 3-axis machines cannot achieve. With simultaneous movement across five axes, the machine can approach the workpiece from any direction, eliminating the need for multiple setups, making it ideal for machining high-precision, complex parts.

Additionally, 5-axis machining provides superior surface quality. Continuous tool contact maintains optimal cutting conditions, ensuring smooth surfaces and reducing the need for secondary operations. Complex parts can be completed in a single setup, drastically reducing production time and avoiding errors associated with repositioning.

Moreover, 5-axis machining optimizes tool positioning, reducing tool deflection and vibration, which extends tool life and ensures precision over long production runs. Overall, 5-axis CNC machining significantly enhances efficiency, shortens production cycles, and improves part quality, making it the ideal choice for manufacturing complex, high-precision components.

5-axis CNC machining

Frequently Asked Questions

Find answers to common questions about our 5-axis CNC machining services.

Why choose 5-axis CNC machining over traditional 3-axis machining?
Answer: 5-axis CNC machining offers significant advantages over traditional 3-axis machining, especially when working with high-precision, complex parts. With 5-axis machines, customers can:
•Reduce Workpiece Setup
: Ensuring higher accuracy and fewer errors.
•Machine Complex Parts
: Such as slanted surfaces, curved surfaces, and deep holes.
•Increase Overall Efficiency
: Reducing machining time and increasing production capacity, especially for large-scale production.
How much does 5-axis CNC machining cost?
Answer: The cost of 5-axis CNC machining is generally higher than traditional 3-axis machining due to :
•Equipment and Maintenance
: 5-axis machines are more complex and expensive.
•Higher Skill Requirements
: Programming and operating 5-axis machines require specialized skills.
•Material Waste and Processing Time
: Although 5-axis machining can improve efficiency, the complexity sometimes leads to increased material waste.
Which industries benefit from 5-axis CNC machining?
Answer: 5-axis CNC machining is widely used across several industries, including:
•Aerospace
: For manufacturing complex aircraft parts and engine components.
•Medical Devices
: Such as custom surgical tools, implants, and prosthetics.
•utomotive
: Including engine components, body parts, and other high-precision components.
•Mold Manufacturing
: For the rapid production of precision molds, particularly for complex mold designs.
What are the advantages of 5-axis CNC machining?
Answer: The main advantages of 5-axis CNC machining include:
•High Precision and Complex Shape Handling
: It can manufacture highly intricate and precise parts, ideal for industries like aerospace and medical devices.
•Increased Efficiency
: By minimizing workpiece handling and repositioning, machining time is significantly reduced, improving production efficiency.
•Improved Surface Finish
: With optimal tool angles and stable tool paths, 5-axis machining reduces vibration and provides better surface quality.
What is 5-axis CNC machining?
Answer: 5-axis CNC machining refers to a process where the machine tool moves in five different directions simultaneously. Compared to traditional 3-axis machines, 5-axis machines offer greater flexibility and precision, enabling the machining of complex parts and shapes while reducing the number of setups and tool changes.

What is your minimum order quantity?

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