5-Axis Precision CNC Machining services

Online customisation of complex CNC machining parts with strict tolerances.

Standard tolerance of 0.01 mm, with precision tolerance up to 0.003 mm.

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Five-axis machining center

5-axis machining at Rapid Model factory

Rapid Model has over 15 years of experience in the precision machining industry, specializing in 5-axis CNC machining capable of producing the most complex and demanding components. Our advanced equipment and technology enable us to achieve precision tolerances as tight as ±0.0002 inches.

We serve clients worldwide in the aerospace, medical, automotive, and defense industries, providing end-to-end solutions from prototype design to full-scale production.

Rapid Model’s commitment to quality is demonstrated through ISO 9001:2015 certification and rigorous quality control processes, ensuring every component meets our clients’ standards for precision and reliability.

ISO 9001:2015 and AS9100D certified

Tolerances down to 0.0002 inches

20+ 5-axis machining centers.

5-Axis CNC Machining Services

Comprehensive 5-axis machining solutions for complex part manufacturing

Aerospace Components

Aerospace Components

Precision machining of turbine blades, engine components, structural parts, and landing gear with aerospace-grade materials.

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Medical Parts

Medical Devices

Biocompatible machining of surgical instruments, implants, and diagnostic equipment with FDA-compliant processes.

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Automotive Parts

Automotive Parts

High-volume production of engine components, transmission parts, and custom automotive solutions.

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CNC Prototype Manufacturing

CNC Prototyping

Rapid prototyping services for product development and research applications with quick turnaround times.

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Complex Parts machining

Complex Geometries

Manufacturing of intricate parts with complex surfaces, contours, and tight tolerance requirements.

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Custom Parts Machining

Custom Solutions

Bespoke machining services tailored to your specific requirements and challenging applications.

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Our Processing Parameters

Category Parameter Description
Machining Accuracy (Tolerance) ±0.003 mm (±0.00012 in,Under certain conditions) High-precision capability for demanding parts
Maximum Machining Size 1500 × 800 × 600 mm Suitable for medium to large workpieces
Spindle Speed 24,000 rpm Enables high-speed cutting and excellent surface finish
Surface Roughness Ra 0.4 μm Produces smooth, high-quality surfaces
Inspection Equipment Coordinate Measuring Machine (CMM), Laser Scanner Ensures dimensional and geometric accuracy
Production Capacity 20+ Five-Axis Machining Centers Supports rapid delivery for prototypes and production orders

Quality Assurance

At Rapid Model,Our comprehensive quality management system includes First Article Inspection (FAI), process validation, and final inspection using advanced metrology equipment.

Our quality control capabilities include:

ISO 9001:2015 Certified
AS9100D Aerospace
ITAR Registered
CMM Inspection
Surface Roughness Analysis

The quality and price of 5-axis CNC parts.

Finding CNC 5-axis machining solutions that satisfy customers.

CMM measurement

High-precision CNC machining requires higher technical requirements, equipment, and materials, and usually demands more manual intervention and stricter quality control. All these factors contribute to higher costs, thus increasing the price.

At Rapid Model, we understand that price and quality are crucial factors that directly affect the progress of our clients' projects. Therefore, we are always striving to achieve results that satisfy our clients.

We offer factory prices to give back to our clients, while ensuring high-quality products. We are continuously innovating towards the direction of achieving both affordable prices and excellent quality.

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Materials We Machine

50+ Materials Selection, Suitable for Various Applications

Aluminum Alloys

6061, 7075, 2024

Features:A lightweight metal alloy based on aluminum (with more than 90% aluminum content), formed by adding elements such as Cu, Mg, Si, and Zn, which is classified into casting and wrought types.

Stainless Steel

303, 304, 316, 17-4PH

Features:Iron-based alloys with chromium content ≥10.5%, primarily consisting of austenitic (304/316) and martensitic (17-4PH) types.

Titanium Alloys

Grade 2, Grade 5, Grade 23.

Features:Titanium-based alloys with added elements such as Al, V, Mo, categorized into α-type (Gr2) and α-β-type (Gr5/Gr23).

Copper Alloys

C360, C110, C172

Features:Primarily composed of copper (>60%), with added elements such as Zn, Sn, Be, including alloys like brass (C360), beryllium copper (C172), and high-purity copper (C10100)

Engineering Plastics

PEEK, Delrin, Nylon

Features:High-performance polymers, including general-purpose types (PA, POM) and specialty types (PEEK, PEI).

Uses:Bearings, gears, valves, electronic components.

Composites

Carbon fiber, G10, Micarta

Features:Made by combining a matrix (resin/metal) with reinforcement (fiber/particles), such as CFRP (Carbon Fiber Reinforced Polymer) and G10.

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Our 5-axis machining center

Our 5-axis machining center offers high-precision processing, capable of handling complex geometries with excellent accuracy and consistency.

Equipped with advanced technology and automation, it significantly reduces production cycles and lowers costs.

We support the machining of various materials, including metals and engineering plastics, meeting the precise requirements of industries such as aerospace, automotive, and medical.

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Rapid Model's Surface Treatment Methods

Surface treatments after 5-axis CNC machining make CNC parts more practical and aesthetically pleasing.

Mechanical and Physical Treatments

Sandblasting, Polishing, Deburring:
All three processes aim to remove impurities from the surface of CNC parts and smooth the surface.
The difference lies in the methods used, which produce varying effects.

Chemical and Electrochemical Treatments

Anodizing, Electroplating, Chemical Treatment :
The primary goal of these treatments is to enhance the corrosion resistance, hardness, and appearance of CNC parts. While the purpose is similar, the methods vary, leading to different outcomes.

Heat and Coating Treatments

Coating, Hardening Treatments, Heat Treatment:
Coating enhances the aesthetic and corrosion resistance of cnc parts, hardening treatments increase surface hardness, and heat treatment alters the internal structure of metals to achieve the desired hardness, strength, or toughness.

Frequently Asked Questions

Find answers to common questions about our 5-axis CNC machining services.

Why choose 5-axis CNC machining over traditional 3-axis machining?
Answer: 5-axis CNC machining offers significant advantages over traditional 3-axis machining, especially when working with high-precision, complex parts. With 5-axis machines, customers can:
•Reduce Workpiece Setup: Ensuring higher accuracy and fewer errors.
•Machine Complex Parts: Such as slanted surfaces, curved surfaces, and deep holes.
•Increase Overall Efficiency: Reducing machining time and increasing production capacity, especially for large-scale production.
How much does 5-axis CNC machining cost?
Answer: The cost of 5-axis CNC machining is generally higher than traditional 3-axis machining due to :
•Equipment and Maintenance: 5-axis machines are more complex and expensive.
•Higher Skill Requirements: Programming and operating 5-axis machines require specialized skills.
•Material Waste and Processing Time: Although 5-axis machining can improve efficiency, the complexity sometimes leads to increased material waste.
Which industries benefit from 5-axis CNC machining?
Answer: 5-axis CNC machining is widely used across several industries, including:
•Aerospace: For manufacturing complex aircraft parts and engine components.
•Medical Devices: Such as custom surgical tools, implants, and prosthetics.
•utomotive: Including engine components, body parts, and other high-precision components.
•Mold Manufacturing: For the rapid production of precision molds, particularly for complex mold designs.
What are the advantages of 5-axis CNC machining?
Answer: The main advantages of 5-axis CNC machining include:
•High Precision and Complex Shape Handling: It can manufacture highly intricate and precise parts, ideal for industries like aerospace and medical devices.
•Increased Efficiency: By minimizing workpiece handling and repositioning, machining time is significantly reduced, improving production efficiency.
•Improved Surface Finish: With optimal tool angles and stable tool paths, 5-axis machining reduces vibration and provides better surface quality.
What is 5-axis CNC machining?
Answer: 5-axis CNC machining refers to a process where the machine tool moves in five different directions simultaneously. Compared to traditional 3-axis machines, 5-axis machines offer greater flexibility and precision, enabling the machining of complex parts and shapes while reducing the number of setups and tool changes.

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